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2020

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08

Process system engineering optimization project to maximize the value of technology and equipment

Author:


The Institute of Process Engineering mainly aims to solve key process problems, provide process value solutions, and cultivate process professionals as its mission; process simulation, process optimization, process integration, and process strengthening are the means; greening, functionalization, and intensification are the goals., To maximize process value, support the group's strategic development, and become the original point and growth point of value creation and technological innovation. The process system engineering optimization project won the third prize of scientific research and innovation of the group, and the recognition of the group is the inexhaustible driving force for the process.

Maximize the value of technology and equipment

The production device is a process system connected by equipment and pipelines, which pursues the safety and environmental protection of the production process, the qualified and stable product quality, and the reasonable and low production cost. Process simulation technology, CFDFlow field simulation technology, anti-corrosion technology to meet the technical needs of industrial companies, and combined with system thinking, independent analysis, put forward the cost-effective program.

In 2019, the Process Systems Engineering Optimization Project Team completed the petrochemical company's process simulation optimization project 9.It relates to hydrogenation devices, reforming devices, alkane dehydrogenation devices and asphalt devices. Among them, the asphalt device volume optimization project solves the problem of limited load of the primary distillation tower, which can increase the processing capacity of the device by 20 tons/hour, and the annual economic benefit is expected to be more than 16 million yuan.

Provide flow field simulation technical service for material plate 4It relates to butyl rubber devices, rubber-plastic functional elastomer devices and thiourea devices. Among them, the rubber plant bromide material flash kettle optimization project simulates the internal flow field through CFD technology, optimizes the equipment structure, improves the problem of glue hanging in the kettle, and prolongs the continuous operation time.

Lianrong Dalian University of Technology developed a corrosion expert management system to improve the management of petrochemical corrosion and scaling, and changed passive corrosion protection to active pre-corrosion protection to extend the operating cycle of the device. The atmospheric and vacuum modules, two catalytic and two coking modules have been 2019.years into industrial applications.

Take responsibility and move on.

Do local intensification, do system integrators, do what others do not do well, and do cross-industry technology and equipment integrators. We will continue to move steadily towards the established goals and contribute to the development of the group.